Mechanical Engineer · McMaster University '26

Hi, I'm Haseeb.

Engineering better systems.
From the drawing board
to the open road.

I'm a mechanical engineer passionate about designing, prototyping, and optimizing the machines and processes that move us. Whether I'm building lean systems on a factory floor, designing and modelling components in CAD, or hand-assembling a prototype, I bring the same obsessive attention to detail. I have a deep love for everything automotive.

Lean Manufacturing
CAD / FEA
3D Printing
Six Sigma
Process Optimization
Automotive
🏭
Industry Experience
Collins Aerospace · Webasto · Magna. Real-world manufacturing, lean ops, design and production line engineering
🔧
Design & Prototyping
SolidWorks, CATIA, FEA. From concept sketches to physical prototypes and production-ready parts
🚗
Automotive Passion
Solar car suspension engineer, worked across Ford, GM, Honda & Stellantis vehicle programs
Experience at Collins Aerospace · Webasto · Magna COSMA
Available May 2026
Where I've Worked

Experience

Collins Aerospace
Landing Gear · Raytheon Technologies
May 2024 – Apr 2025
Continuous Improvement Engineering Intern
Lean / CORE Six Sigma PowerApps CATIA VSM 5S
  • Drove site-wide lean process improvement using Raytheon's CORE system, integrating ACE and Six Sigma to reduce waste and boost efficiency.
  • Designed automated Tier Accountability Boards and developed digital tools in PowerApps and SharePoint to standardize escalation and communication.
  • Prototyped lean-supporting tooling using CATIA and 3D printing; performed value stream mapping for the Airbus A350 program.
Webasto Roof Systems
Ford F-150 Sunroof Production Line
May – Aug 2025
Manufacturing Engineering Intern
Poka-Yoke Laser Alignment Time Studies Process Improvement
  • Supported the relocation and launch of the F-150 sunroof production line, implementing Poka-Yoke sensors and conveyor synchronization for high-volume output.
  • Spearheaded a laser crosshair alignment system that eliminated manual fixturing and improved component placement accuracy.
  • Conducted time studies across multiple lines, presenting process changes that reduced average cycle time by 8%.
Magna COSMA International
Vehma & Value Engineering Teams
May – Aug 2022
Mechanical Engineering Intern
A2Mac1 Teamcenter GD&T Vehicle Benchmarking
  • Used A2Mac1 benchmarking software to research structural vehicle components and develop suspension support for large-scale production prototypes (160k+ vehicles/year).
  • Collaborated on GD&T using Teamcenter Visualization to meet assembly requirements at production scale.
  • Presented Value Added changes to GM, Honda, and Stellantis regarding production process and materials optimization.
What I've Built

Projects

SpiderBot
SpiderBot
Arduino-Powered Obstacle-Clearing Robot
Full Report

Designed and prototyped a fully 3D-printed, 8-legged walking robot inspired by spider biomechanics. Powered by an Arduino microcontroller, the robot uses a dual-motor gear train and ultrasonic sensors to autonomously navigate a T-shaped obstacle course, with no external input during operation.

8 3D-Printed Legs
793g Final Weight
0.21 m/s Theoretical Speed
Arduino 3D Printing Python Biomimicry Gear Train Design SolidWorks
GB03 Space Arm
GB03 Space Arm
Foldable Robotic Boom · Space Applications

Designed a foldable robotic arm for space applications that stows compactly for launch, then autonomously unfolds using only its shoulder, elbow, and wrist joint motors, no spacewalks or on-orbit assembly required. In the deployed state, zero-backlash locking mechanisms create a weld-like, rigid structure designed to match the stiffness of a single-piece boom, enabling reliable self-deployment in the harsh conditions of space.

3 Joint Motors
Zero Backlash at Lock
Self Deploying
SolidWorks CAD FEA Locking Mechanisms Structural Optimization Space Systems Machining
EMG Robotic Arm
EMG Surgical Arm
EMG-Controlled Robotic Surgery Assistant

Designed autoclave-compatible surgical tool containers and programmed a robotic arm to autonomously pick and place them into sterilization bins. The system was built with remote operation in mind, controlled by an end-user interface, with the goal of enabling surgical procedures in areas where a physician may not be physically present.

Pick & Place Programming
Remote Operation
Auto Sterilization Workflow
Robotics Python Motion Control Medical Design Autoclave Systems Remote Operation
Self-Sufficient Streetlights
Lincoln Alexander Parkway · ENG 3PX3
Full Report

Proposed a wind-turbine integrated streetlight system to address insufficient lighting along Hamilton's Lincoln Alexander Parkway, where 32% of 182 annual collisions occurred at night. Each pole houses a helical wind turbine to generate net-zero energy, analyzed through a full economic model, sensitivity analysis, optimization, and Monte Carlo simulation projecting a $2.2M net value over 10 years.

175 Streetlight Poles
$2.2M Projected Net Value
51% Internal Rate of Return
Economic Analysis Wind Energy Optimization Monte Carlo NPV / IRR Sustainability
Algal Bloom Monitor
Source Water Monitoring · ENG 2PX3
Full Report

Designed a drone-based remote monitoring system to detect harmful algal blooms across Ontario's Rainy Lake of the Woods watershed, replacing costly manual water sampling. The system uses a 100MP aerial camera and machine learning algorithms, analyzed through PERSEID feasibility screening across performance, regulatory, socio-cultural, and environmental layers.

100MP Camera Resolution
~20% False Negative Reduction
3 ML Algorithms Evaluated
Drone Systems Machine Learning PERSEID Analysis Remote Sensing Systems Design Environmental Eng.
Extracurriculars

Teams

Rear Suspension Engineer
McMaster Solar Car Project
August 2023 – August 2024

McMaster's Solar Car team is building a multi-occupant solar-powered vehicle to compete in the Formula Sun Grand Prix (FSGP), a track race hosting over 30 student teams across North America. Teams must pass rigorous technical inspections and perform competitively at FSGP to qualify for the American Solar Challenge (ASC), which involves navigating real city and highway driving while managing energy and following road regulations.

Used SolidWorks to analyze assemblies and develop part cost estimates in collaboration with vendors and manufacturers to determine production and prototyping feasibility.
Obtained FEA certification in SolidWorks and applied it to perform structural analysis on braking components, assessing their viability for competition use.
Sourced and selected optimal materials for component fabrication based on weight, strength, and cost requirements.
Coordinated with a laboratory to conduct X-ray Computed Tomography scanning of vehicle rims, examining internal porosity to confirm structural safety ahead of competition.
SolidWorks FEA Suspension Design CT Scanning Vendor Management Materials Selection
Get In Touch

Contact

Email
ayubhaseebahmed@gmail.com
LinkedIn
linkedin.com/in/haseebayub